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Automated machines for industrial fan manufacturing

Product Details

Dynamic Balancing Machine For Impeller
Dynamic Balancing Machine for Industrial Fans
Dynamic Balancing Machine for Industrial Fans
Dynamic Balancing Machine for Industrial Fans
Dynamic Balancing Machine For Impeller
Dynamic Balancing Machine for Industrial Fans
Dynamic Balancing Machine for Industrial Fans
Dynamic Balancing Machine for Industrial Fans

Special Dynamic Balancing Machine for Industrial Fans


Dynamic Balancing Machine for Industrial Fan’s impeller

Machine Name

Dynamic Balancing Machine

Model

AC-DP-50-3000mm(Multiple models)

Application Industry

Centrifugal fan impeller, axial flow fan impeller, mixed flow fan impeller, diagonal flow fan impeller, multi-wing impeller, etc.

Technical Service

Complete the test in the early stage; provide online and offline training in the later stage, and complete the turnkey project.

Technical Guidance

7*24 Online Service, Engineer Video Online Conference To Solve Pre-Sales Problems.

Project Progress

30-120 days

Relevant Files

ALTRON_AUTO Catalog-Industrial Blower Machinery Turnkey Project

Industrial Fans A-Z Project:

1 welding machine for blower-impeller    

  • ADAVANTAGES
  • PARAMETERS
  • CUSTOMER TESTIMONIALS

Advantages of dynamic balancing machine:

  • The well-designed, solid and rellable brackets can effectively transmit mechanical force with low vibrationdamping and good rigidity.
  • The sensor possesses high sensitivity and good lineartymaking the machine high efficiency.
  • The permanent calibration brings high accuracy with apermission of large initial unbalance amount.
  • Universal coupling driven offers stable power transmis-sion, fast startup and convenient operation.
  • Applicable to rotors which can’t be driven by belt or needs
  • ALTRON self-developed electronic measuring system, friendly human-machine intertace, easy operation.
  • ACPHW series balancing machines are particularly suitable for blowers, large motors, pumps, centrifuges, rubber rollers, drying cylinders, internal combustion engines, screen baskets and suspended rotors that cannot be driven by belts or require larger transmission devices.
  • The universal coupling transmission device provides greater transmission power and works more stably. Belt transmission and universal point transmission can be selected on the same balancing machine.

Video Of Dynamic Balancing Machine For Industrial Fan Impeller

Application Of Dynamic Balancing Machines On Industrial Fan Impellers:

As an important fluid power equipment, industrial fans are used in various fields. The balance state of the fan impeller is directly related to the operating efficiency, vibration noise and service life of the fan. Therefore, it is very important to balance the fan impeller.

1. The importance of fan impeller balance:

The fan impeller is the core component of the fan, and the airflow generated by rotation provides power for industrial production. Due to factors such as uneven materials, processing errors, and welding consistency during the manufacturing process, the impeller will be unbalanced. Unbalanced impellers will generate greater vibration and noise during operation, affecting the normal operation of the equipment, increasing energy consumption, and shortening the service life of the equipment.

2. Application of dynamic balancing machinery on industrial fan impellers

The application of dynamic balancing machinery on industrial fan impellers is mainly reflected in two aspects:

1. Unbalance detection:

By rotating the fan impeller, the dynamic balancing machinery can quickly and accurately detect the unbalance amount and distribution of the impeller, providing data support for balance adjustment.
2. Balancing adjustment guidance:

Based on the unbalanced detection results, the dynamic balancing machine can provide the operator with an accurate balancing adjustment plan and guide them to perform targeted adjustment operations to ensure that the impeller reaches an ideal balanced state.

Composition Of Balancing Machine:

 

Dynamic Balancing Machine for Industrial Fans

  • Measuring System
  • Printer Inside
  • Switch
  • Industry Computer
  • Electrical Parts Box
  • Motor Inside
  • Universal Joint
  • Machine Bed
  • Pedestals
  • Sensor Inside
  • Rollers
  • Safety Clamp
  • Press Roller Frame
  • Gearbox Adjust Speed

Impeller Balancing Machine Installation Drawings

Dynamic Balancing Machine for Industrial Fans

Dynamic Balancing Machine for Industrial Fans

Dynamic Balancing Machine Bearing Pedestals Structions:

Dynamic Balancing Machine for Industrial Fans

Balancing Features:

  1. Professional rotary frame, effective transmission of mechanical force, low vibration damping.
  2. Highly sensitive sensor, good linearity.
  3. Permanent calibration measurement principle, high precision.
  4. Universal joint drive for balancing machine, stable power transmission.
  5. Belt drive or large transmission power cannot be used for rotor outer circle.
  6. Advanced electrical measurement system, complete functions.

Operating System Of Dynamic Balancing Machine

Dynamic balancing machine operating system
  • 1 Menu item, electrical measurement system function selection:
  • 2 Working parameter area: including A B C R1 R2 and support method.
  • 3 Interface: 3 interface displays (vector diagram, waveform diagram, record
  • table).
  • 4 Display left imbalance and left angle.
  • 5 Current actual speed (unit: r/min).
  • 6 Add or reduce weight adjustment.
  • 7 Display right imbalance and right angle.
  • 8 Communication window,
  • 9 Display gram value.
  • 10 The red dot on the dial is also used to indicate the correction angle and amplitude. 

Functions Of Dynamic Balancing Machines:

Industrial computer control system

  • 17-inch LCD screen

  • Windows 7 operating system

  • Languages: Chinese, English, Russian, Spanish

  • Comes with HP Laser Printer • Can add your company name and logo on it Balance report. • 1000 rotor parameters • 10000 measurement records

  • CW/CCW rotation

  • Units: mm, inches, feet and yards/g, kg , mg, grain, dram, ounce, pound/° (degree), rad

 Dynamic Balancing Machine for Industrial Fans

Balance Picture Of Fan Impeller

Special Dynamic Balancing Machine for Industrial Fans

Special Balancing Machine For Large Diameter Fan Impellers

Special Balancing Machine For Large Diameter Fan Impellers

TIPS

(1) For large diameter workpieces: It is recommended to use two bed bases separately and dig holes accordingly.
(2) The end box (universal driven joint part) can be moved on the bed.
(3) This solution is cost-effective and suitable for fan manufacturing and maintenance industries.

Altron Can Provide Complete Solution For You, Pleas Share Your Job Specs:

Q1: Which kind of fan impeller you need balance for ? A1 : eg: axial fan, blowers, centrifugal fan

Q2: What’s weight range of fan impeller ? A2 : Max weight : _______ kg ; Min weight : ______ kg

Q3: What’s weight range of fan impeller ? A3 : Max weight : _______ kg ; Min weight : ______ kg

Q4: What’s diameter range of fan impeller ? A4 : Max weight : _______mm ; Min weight : ______ mm

Q5: What’s working speed of fan impeller ? A5 :Working speed :_____ rpm

Q6: What’s motor power (KW) of fan impeller in the real working use? A6 :Motor power :_______ KW

Industrial Fan Impeller Balancing MachineDynamic Balancing Machine for Industrial Fans

                             Model
Specification
ACPHW
160H
ACPHW
300H
ACPHW
500H
ACPHW
1000H
ACPHW
2000H
ACPHW
3000H
ACPHW
5000
ACPHW
10000H
ACPHW
15000H/E

ACPHW
20000

H/E

ACPHW
30000

ACPHW
50000

/60000

ACPHW
70000

/80000

ACPHW
90000
/100000
ACPHW
125000
Maximum weight of workpiece
(kg)
160 300 500 1000 2000 3000 5000 10000 15000 20000 30000 50000
/60000
70000
/80000

30000

125000
Max.diameter of workpiece
(mm)
φ1000 φ1200 φ1500 φ1600 φ1800 φ2100 φ2400 φ2800 φ3000 φ4000
Distance from coupling flange of drive
shaft to center of farthest bearing
(mm)
1500 1600 1900 2500 4000 4200 5200 6000 7500 10000
The distance between two bearing pedestals
(mm)
 (Min)60 (Min)320 (Min)
450
 (Min)600 1000~7500 1000~10000
Journal diameter on roller carriages
(mm)
φ15~75 φ25~120 φ40~380 φ60~400 φ80~500 φ80~580 φ80~600 φ100~650
Spindle speed
(r/min)
6,001,095 485,818 133,255,396,634,970 1,382,373,966,441,000 138,235,348,505,
729,955

124,187,255,

373,473,627,

853,1588

Motor power
(kw)
3 4 7.5 15 22 3 0
/55
55
/75
75 110 160 200 220
Universal coupling torque
(N.m)
60 250 300 700 1250 2250 5000 7800 10000 15000 18000
Minimum achievable residual unbalance
per plane
0.5g.mm/kg 1g.mm/kg
Unbalance reduction ratio
 URR(%)
95% 90%
Power supply AC380V 50HZ AC380V  50/60HZ
  • Marcley

    ★★★★★
    Post a review on Aug 21, 2022 From Bolivia

    We have been using the Double-Roller Rounding Machine in our metalworking shop, and it has exceeded our expectations. The machine’s precision and efficiency have significantly improved our rounding process, saving us time and effort. 

  • Arthur Zonneveld

    ★★★★★
    Post a review on Fec 21, 2022 From Mauritius

    Its user-friendly interface makes it easy for our operators to achieve precise rounding results consistently. We highly recommend this machine to anyone in need of reliable and high-quality rounding

  • Nicolas Vazquez

    ★★★★★
    Post a review on jul 21, 2022 From Uruguay

    The Double-Roller Rounding Machine has become an essential part of our fabrication process. Its versatility and efficiency have revolutionized the way we round materials. 

  • OSCAR URBANEJA

    ★★★★★
    Post a review on Oct 10, 2022 From Venezuela

    We can now handle a wide range of materials with different thicknesses, and the machine consistently delivers precise rounding results. It has significantly improved our production efficiency and customer satisfaction. We are extremely pleased with this investment.

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