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Customized Forming Machine

Product Details

Forming Machine for Metal Head
Metal head forming machine
Forming Machine for Metal Head
Metal head forming machine

CNC Head Metal Spinning Forming Machine


CNC Metal Spinning Machine For Heads & Tank

Machine Name

 Metal Spinning forming Machine

Model

AC-FTXY

Application Industry

Semi-elliptical head;Standard dished head;Tori-spherical head;Flat head;Hemi-spherical head;Dished disc

Technical Service

Complete the test in the early stage; provide online and offline training in the later stage, and complete the turnkey project.

Technical Guidance

Online 24 hours a day/7*24 Pre-sales technical service

Project Progress

30-120 days

Metal Container A-Z Project:

1 CNC Metal Spinning Machine

2 Rolling And Welding Circle Production

  • ADAVANTAGES
  • PARAMETERS
  • CUSTOMER TESTIMONIALS

Introduction to the production line of metal head forming spinning machine

Manufacturers of metal industrial heads for tanks and pressure vessels need a hydraulic press for the bottom of the head, and a CNC head hydraulic spin forming machine.

ALTRON provides high performance and efficient yet stable machines. The production line combines a cutting-edge disc head press with automatic manipulators, spinning and flanging machines to achieve the reliability of head size production and meet the quality and stability of disc head manufacturers for welding and splicing.

Metal head manufacturing starts with laser cutting of sheet metal and cutting of circular blanks. The processing capacity of the standard head production line is within 10 mm of stainless steel plates; the disc press is used with a special pressing mold to process the convex arc position of the metal head through multiple repeated impacts. This action is systematically performed in an automatic cycle managed by the CNC system, which also guides the manipulator to evenly distribute the impact force on the bottom of the dished head, allowing it to gradually eliminate internal stress and form to the desired shape.

After the bottom contour of the metal head is formed, the metal head spinning machine begins to spin the outer contour of the butterfly head. The bottom of the head is fixed by the upper and lower hydraulic cylinders. The large-diameter hydraulic forming wheel and the head spinner The pressure wheel spins once according to the set trajectory. Most heads are cold formed. In special materials, an annealing process is used to eliminate the internal stress of the material, making the production of industrial heads more consistent; in large quantities During the production process, CNC control is used to ensure the consistency of the outer diameter data of the head; to ensure that the dished end meets precise specifications, the ALTRON head spinning machine can be added with a chamfering tool for girth seam welding. Strength and welding water permeability have better results.

CNC Head Metal Spinning Forming Machine

Advantages of metal head forming machine

  • CNC drive: ordinary workers can operate, screwing size accurate.
  • Replace the workpiece simply flanging, just call out the program.
  • Support pressing support 0-30 can be arbitrarily adjusted to adapt to various angles of the workpiece.
  • Configure the circumference automatic detection function, convenient and intuitive observation of the workpiece diameter.
  • Configure the automatic edging function.
 

Metal Head Bottom Hydraulic Press Machines

 

ALTRON has launched a series of head drum presses with a unique rod design.

The upper and lower hydraulic cylinder pressure is equipped with a proprietary system, which effectively reduces damage to the machine frame during the head pressing process and ensures the reliability of the precision pressing process. In order to efficiently produce metal heads, ALTRON provides automatic manipulators to automatically load and unload raw materials and semi-finished products of the heads, and configure them according to actual needs.

The disc end forming machine is an industrial special equipment designed for head forming applications. It has reliable positioning and good operability, effectively reducing the high-intensity work tasks of production labor workers, while optimizing the overall workflow efficiency.

Metal head bottom hydraulic press

Videos Of Metal Head Bottom Hydraulic Press Machines

Videos Of Metal Head External Spinning Flanging Forming Machine

 

Metal head external spinning flanging forming machine

How to use CNC head hydraulic spin forming machine to process the outer contour of metal head.

During the flanging and spinning of the metal head, the upper and lower hydraulic spindles fix the blank, and the CNC servo system moves it to the specified diameter range to determine the center position of the head. The eccentric mold of the forming contour inside the head is close to the inside of the head, so that the head has sufficient strength support during the forming process;
The upper pressure plate presses it tightly on the outer contour of the head, so that it has a greater contact force with the inner contour forming mold to avoid slipping and idling during the head forming process. At this time, the upper flanging wheel rotates downward and rotates according to the contour of the inner forming mold. Under the strong hydraulic driving force, the metal sheet realizes plastic deformation in the two rotating wheels to form the metal head.

 

Common problems in large diameter head forming

A head with a larger diameter will have greater internal stress, commonly known as metal rebound. There will be a certain deviation between the theoretical head diameter and the actual formed head. We can solve the outer diameter tolerance through compensation in the CNC system.

Structural diagram of metal head spinning forming

How to control the size accuracy of the mouth after the head is formed

As the radius of the metal head is adjusted, the forming wheel rotates in conjunction with the inner contour mold and manipulates the material to achieve the desired curvature, a long operation that causes delamination of the sheet metal. It ensures the best forming effect, minimizes material thinning, and achieves flanging and spinning forming in a few times.

Altron’s high-quality metal head flanging machines have absolute advantages in this industry.

Metal head production factory
Metal head production factory

Classification Of Metal Heads

Various metal head shapes

  • Semi-elliptical head
  • Standard dished head
  • Tori-spherical head
  • Flat head
  • Hemi-spherical head
  • Dished disc

 

CNC Head Metal Spinning Forming Machine Device parameters:

Total equipment power

78kw

Power supply type

380v Three-phase four-wire

Equipment Specifications

6500x4200x1700

Device Weight

32T

control method

Motion Controller

Drive mode

Electro hydraulic drive

Operation interface

touchscreen

Hydraulic pressure

21mpa

Processing diameter (mm)

700-4000

Processing length (mm)

0-1200

Processing thickness (mm)

Stainless steel 10mm

Device functions

Flanging Trimming

Basic machine information

Spinning strength

High power rotation

Pressure supply type

Hydraulic

Turn around

forward

Metal Material

Stainless steel

Riveting principle

Orbital model (BM series)

Rotation deformation conditions

Cold spinning

Spinning pulley type

Rolling V pulley

Number of spinning wheels

Double

finished product

Pressure vessel

Finished shape

Special shape

 

Metal head forming machine video

  • Marcley

    ★★★★★
    Post a review on Aug 21, 2022 From Bolivia

    We have been using the Double-Roller Rounding Machine in our metalworking shop, and it has exceeded our expectations. The machine’s precision and efficiency have significantly improved our rounding process, saving us time and effort. 

  • Arthur Zonneveld

    ★★★★★
    Post a review on Fec 21, 2022 From Mauritius

    Its user-friendly interface makes it easy for our operators to achieve precise rounding results consistently. We highly recommend this machine to anyone in need of reliable and high-quality rounding

  • Nicolas Vazquez

    ★★★★★
    Post a review on jul 21, 2022 From Uruguay

    The Double-Roller Rounding Machine has become an essential part of our fabrication process. Its versatility and efficiency have revolutionized the way we round materials. 

  • OSCAR URBANEJA

    ★★★★★
    Post a review on Oct 10, 2022 From Venezuela

    We can now handle a wide range of materials with different thicknesses, and the machine consistently delivers precise rounding results. It has significantly improved our production efficiency and customer satisfaction. We are extremely pleased with this investment.

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